Experimental and model research on judging liquid accumulation in pipelines under the action of surfactant

Foam drainage gas extraction is applied in various natural gas extraction scenarios, such as water-bearing gas wells, gas fields with high water content, and wet natural gas pipeline transport, with the goal of enhancing extraction efficiency and lowering production costs. A common issue in foam-carrying liquid gas wells and wet natural gas pipelines is the large errors observed in the prediction model for liquid accumulation onset, derived using ellipsoidal droplets. Additionally, this model is only applicable to a single surfactant type and concentration. To investigate the effects of different types and concentrations of surfactants on the onset of liquid accumulation. This paper re-establishes the critical foam-carrying flow rate model for spherical cap-shaped foam droplets using Newton's laws of motion, through an analysis of their motion state within the air core. Through the critical foam-carrying flow rate test experiments and foam droplet deformation test experiments to obtain critical foam-carrying flow rate model in the surface tension, foam density, Weber number, drag coefficient and other parameters of the change rule and calculation method. The model's validity was further confirmed using field-measured production data from foam-carrying liquid gas wells, demonstrating accurate validation results. Compared to the previous model, this new model treats foam droplets as spherical cap-shape and introduces a dimensionless scaling factor and foaming capacity to quantify the impact of surfactant types and concentrations on foam droplet surface tension and density. This enhances the model's applicability across different types and concentrations of surfactants with greater accuracy. This offers an efficient, precise, and versatile method for predicting liquid accumulation in foam-carrying liquid gas fields, thereby enhancing the efficiency and safety of gas extraction.