Analysis of the stability of a novel assembled working shaft support structure during pipe jacking construction: Experiments and numerical simulations

Pipe jacking construction is a commonly employed trenchless technique for laying underground pipes in urban areas. However, the conventional support structure for pipe jacking shafts poses challenges, including difficulty in reserving pipe jacking holes, susceptibility to tilting, low bearing capacity, and the potential for failure during construction. Taking the 5# pipe jacking shaft of the pipe jacking construction for diverting the Yellow River through the river at Niukouyu in Zhengzhou City as the research background, investigates the soil settle deformation around the working shaft and the mechanical response law of the supporting structure during the short-distance, long-distance and second long-distance pipe jacking construction by combining the practical engineering field test and finite element numerical simulation, and carries out a sensitivity analysis on the main design parameters affecting the stability of the supporting structure through orthogonal test. The findings reveal that during the second pipe jacking construction, stress and deformation of the supporting structure are higher than those observed in the first pipe jacking. Notably, support piles and waist beams at the entrance of the pipe jacking experience greater force, and the back and side walls undergo increased force and deformation in the later stages of pipe jacking, and support pile spacing is the main control factor affecting the mechanical performance of the novel support structure. The study concludes that monitoring and protection measures should be reinforced, particularly in areas prone to failure and damage during construction. The insights gained from this research can serve as a reference for designing, optimizing, and safely monitoring novel assembled pipe jacking shaft support structures.