Gelation of PU elastomers: rheological characterization for liquid additive manufacturing

Polyurethane (PU) is a versatile polymer with many applications in a wide range of products. A novel 3D printing technology called liquid additive manufacturing (LAM) extended its possibilities by generating PU elastomers with gradient properties in continuous processing. LAM, being a relatively new technique, has not been extensively researched, particularly in terms of the curing behavior of the liquid resin. In this work, we investigated the effect of composition on gelation time tGP as measured by time-resolved mechanical spectroscopy (TRMS) and analyzed using the Winter–Chambon criterion with the assistance of the IRIS software. This method is more accurate than the previous approach, which involved time sweeps with a constant frequency. It was found that the gel time tGP first decreased and then increased with increasing polyol ratio, ranging from 231 to 378 min. Furthermore, the crosslink densities of the different PU elastomers measured from the rheological and tensile tests were calculated and compared based on the theory of rubber elasticity. The crosslink density decreased with an increasing polyol ratio in both methods. However, the crosslink density values obtained from the rheological measurements were higher than those from the tensile tests. These findings demonstrate that adjusting the polyol ratio is an effective means of achieving gradient properties. The composition effects we measured offer valuable insights for the design of LAM–PU elastomers.