Performance of Engineered Cementitious Composites (ECC) in shield tunnel segmental joints: A comparative study with ordinary reinforced concrete

Shield tunnel segmental joints are traditionally vulnerable, limited by their tensile capacity and susceptibility to cracking. Engineered Cementitious Composites (ECC) offer a promising solution due to their superior tensile strength, exceptional crack resistance, and remarkable toughness. However, the application of ECC in tunnel segment joints remains unexplored. To address this gap, this paper conducted comprehensive full-scale tests of ECC segmental joints versus ordinary reinforced concrete (RC) segmental joints. It investigated mechanical responses including material behavior, deflection, joint action, bolt strain, crack development, and failure modes. Results revealed that: (1) ECC joints provided a 33.97% higher stable bearing capacity and a 50% increase in initial cracking strength compared to RC joints. (2) ECC joints excelled in crack control, maintaining crack widths below 0.2mm, while RC joints experienced significant cracking with widths exceeding 1mm. (3) In terms of toughness, ECC joints surpassed RC by 66% in the elastic stage and 123% in the normal serviceability stage, with 96% higher ductility. (4) ECC joints significantly outperformed RC joints in bolt stress uniformity and concentration, achieving a 43.21% reduction in average bolt stress. (5) Regarding multi-scale mechanical effects, ECC joints increased the toughness and strength advantage over RC by more than 45% in the elastic phase. These results reveal the potential of ECC in significantly enhancing the durability and resilience of shield tunnels, particularly in harsh environments subjected to high ground stress or seismic activities.