Optimization of Surface Texture Distribution on the Thrust Bearing Using the Mass-Conserving Cavitation Boundary Condition: Theory and Experiments

This study developed a numerical optimization model for the texture distribution in thrust bearings, employing the flat-headed chevron and circular dimple, and utilizing a mass-conserving cavitation boundary. A hybrid of the genetic algorithm and sequential quadratic programming algorithm is utilized. The results indicate the highest load-carrying capacity can be obtained by optimizing the texture distribution based on the flat-headed chevron. The primary mechanism is that the optimal distribution can efficiently harness the collective effect of texture, thereby effectively building up pressure. The optimal distributions of the flat-headed chevron and circular dimples exhibit asymmetric chevron and herringbone shapes, respectively. Furthermore, verification experiments show that the optimal distribution can shift the transition point to a lower rotation speed and higher normal load.