Immobilization mechanism of Mn2+ in electrolytic manganese residue using sintered ceramsites prepared by alkali-mechanical-roasting method

Currently, sufficient information is unavailable on using electrolytic manganese residue (EMR) to prepare sintered ceramsites for immobilization of manganese in EMR. This study used EMR, Na2CO3, and montmorillonite (MMT) as raw materials to prepare ceramsites with the influence of alkalinity, sintering temperature, and sintering time on the investigated ceramsite properties. Under the optimal conditions (i.e., C-2 h= EMR content: 50%, Na2CO3 content: 25%, sintering temperature: 1050celcius, sintering time: 2 h), the cylinder compressive strength, porosity, bulk density and apparent density of the ceramsites reached 25.03 MPa, 54.72%, 0.748 g/cm3 and 2.056 g/cm3. The presence of mesoporous pores within the ceramsites made them suitable for adsorption as biocarriers. The leaching concentration of Mn2+ from the ceramsites was 2.26 mg/L, lower than the third grade in standard (GB 8978-1996), suggesting that heavy metals are stabilized within the ceramsite. The main immobilization mechanism in the ceramsites included the formation of a new crystalline phase including jacobsite (Fe2MnO4) and liquid phase encapsulation. The involvement of certain impurities such as Mg2+ in the formation of crystalline phases can influence Mn2+ immobilization. This research not only offers valuable insights into the safe and valuable utilization of EMR but also provides a novel method for preparing ceramsites.