Combustion-synthesised TiAl/NiAl layered intermetallic composite: synthesis, phase composition, and microstructure

The joining of different intermetallics (e.g. NiAl, TiAl) is important for high-temperature applications. In this study, self-propagating high-temperature synthesis was used for simultaneous joining of (Ni+Al) and (Ti+Al) layered samples of the stoichiometric compositions. The main advantage of such joining by self-propagating high-temperature synthesis is that it could be done at ambient temperature without the use of a furnace. The applied load during combustion synthesis was used to improve the contact between the Ni-Al and Ti-Al layers. The obtained results demonstrate that TiAl/NiAl intermetallics were successfully joined together with a bonding interface of about 170 mu m thickness. XRD analysis has shown that the joining area consists of NiAl, TiAl, Ti3Al, and NiTiAl2 phases. The SEM data analysis of the transition zone of NiAl-TiAl conjunction has revealed that the transition zone consists of several intermediate layers: a polycrystalline NiAl layer; an intermediate layer based on Ni-Al-Ti containing NiTiAl2 phase; a layer based on Ni-Al-Ti with mixed dendritic and eutectic regions; and a polycrystalline TiAl layer.The measured microhardness of the transition zone varies from 3200 up to 13,600 MPa with the maximum microhardness of 1355 +/- 45 MPa corresponding to the layer identified as the NiTiAl2 phase.