Preparation of Fe, N co-doped oxygen reduction catalysts from sacrificial templates and their application to Zn-air batteries

Fe, N co-doped non-precious metal oxygen reduction catalysts has been prepared with nitrogen-rich precursor material (g-C3N4) as a self-sacrificing template and N source. The utilization of g-C3N4 as a nitrogen-rich material could anchor the Fe source sufficiently on its surface, and form abundant active sites. The g-C3N4-derived carbon has a high specific surface area, which facilitates the more active sites to be exposed, and the suitable pore structure provides a site for the oxygen reduction reaction. The half-wave potential of the catalyst is optimized to 0.85 V by doping with different Fe-content sources, exceeding that of commercial 20% Pt/C catalysts. The prepared catalysts also exhibit excellent electron transfer numbers along with superior methanol resistance. The prepared catalysts is loaded into Zn-Air battery devices and presenting high open-circuit voltage, power density, and specific capacitance performance. This work provides an economical and feasible preparation strategy to explore nitrogen-rich precursor materials as Fe-N-C type efficient oxygen reduction catalysts.