Facile preparation of polymer-based heat dissipation composite coating with enhanced thermal conductivity via optimizing synergistic effect of multi-scale fillers

Aluminum radiator plays a significant role in thermal managing system of passive heat dissipation for high power consuming microelectronic devices. Although inspiring strategies have been proposed to design and prepare polymer-based composites with high thermal conductivity in previous reports, it remains urgent to develop practical techniques for economically fabricating thermally conductive composite coatings in large-scale. To construct efficient heat dissipation film, two-dimensional (2D) graphene nanoplatelets (GNPs)/hexagonal boron nitride nanoplatelets (BNNPs) hybrid fillers are dispersed in polydimethylsiloxane (PDMS) solution with branchlike porous magne ' li-phase Ti4O7 microparticles as heat conducting paths, and fabricated via convenient spraycoating. Thermal conductivity of the cured coating presents two-fold increase to 5.339 W m-1 K-1 as compared to the coating without Ti4O7, and a heat dissipation ratio of 13.96 %. Furthermore, the composite coating demonstrates excellent corrosion resistance under neutral salt solution spray. The as-prepared composite coating is of great potential to be applied as protective coating for aluminum radiators.