Crystal plasticity finite element modelling and mechanical deformation mechanism of nanolaminated graphene reinforced metal matrix composites

Metal matrix composites with certain hierarchical structures are potential to break out the conflicts between strength and toughness. Nano-carbon like graphene (Gn) reinforced metal matrix composites with nanolaminated structures have been largely developed to overcome this issue. However, the plastic deformation mechanism hiding behind the nanolaminated structures is still lacking. In this study, crystal plasticity finite element simulations and composite structure modeling are combined in order to uncover the mechanical deformation behavior of nanolaminated Gn/Al composites. Different lateral Gn sizes of 180, 360 and 720 nm are considered, while the hybrid lateral Gn sizes of 180 and 720 nm are applied as well. Good consistency between experimental and numerical results indicates the reliability of performed simulations. It is found that the strengthening and hardening behaviors of Gn/Al composites are dominated by Gn rather than Al matrix. The edges of Gn serving as a major dislocation nucleation source produce localization of plastic deformation, while the interiors of Gn activate more slip systems but reduce total shear strains. The edges and interiors of Gn determine the stability of plastic deformation of Gn/Al composites; large edge vs. interior area of Gn will lead to early necking. The rule of mixture fails in predicting the peak tensile strength and tensile strain of Gn/Al composites with hybrid lateral Gn sizes, because the microscopic plastic deformation can largely localize around 180 nm Gn in these hybrid Gn/Al composites. This work is enlightening to design and develop novel smart metal matrix composites.