The formation mechanism of austenite in the ultrahigh strength-toughness medium-Mn steel weld via friction stir welding

The medium-Mn steels with high strength and ductility can be used as a potential material in the engineering fields. However, the weld in the medium-Mn steel joint has extremely low ductility due to the existence of full martensite. In this work, a superior tensile strength of 1453 MPa and elongation of 32.7% was obtained in the weld of friction stir welded (FSWed) medium-Mn steel. This should be related to high volume fraction of austenite (24.4%) far higher than that of basal metal (15.1%). The formation mechanism of exceptionally high fraction of austenite was studied based on the transformation kinetics. The volume fraction of austenite in the weld predicted by classical model was only 15.4% much lower than the experimentally measured value, indicating that this model is not suitable for FSW. We applied various assumptions about the diffusivity of Mn in austenite and ferrite during simulation. Consequently, when the Mn diffusivity of austenite and ferrite was multiplied by 4000 and 1500 times, respectively, the simulated austenite volume fraction was well consistent with the experimental results. This was attributed to that the high density of dislocations introduced by strong plastic deformation of FSW promoted the Mn diffusion and the austenitic reverse transformation.