Elimination of Drying-Dependent Component Deviation Using a Composite Solvent Strategy Enables High-Performance Inkjet-Printed Organic Solar Cells with Efficiency Approaching 16%

Inkjet printing (IJP) is a roll-to-roll (R2R) compatible fabrication method for large-area organic solar cells (OSCs). Unlike the coating process, the films are formed through droplet leveling and merging during IJP, and the pre-deposited droplets are partly dissolved by the subsequent droplets. Such a process yields undesired printing pattern lines, especially in large-area printed films. This study reveals that such a temperature-dependent "drying lines-related" phase separation morphology has caused component variation in the organic blend films, which leads to an obvious inhomogeneity of photocurrent in the printed OSCs. Such a phenomenon is attributed to the solubility difference between organic donor and acceptor molecules in the main printing solvent. A composite solvent strategy of ortho-dichlorobenzene (oDCB)/trimethylbenzene (TMB) and tetralin (THN) is developed to solve this problem. The introduction of THN suppresses the formation of printing drying lines during high-temperature printing due to the preferential miscibility of acceptor in THN, leading to the efficiency improvement to 13.96% and 15.78% for the binary and ternary devices. In addition, the 1 cm(2) device with a disruptive pattern gives an efficiency of 12.80% and a certificated efficiency of 12.18%.