Valorization of Face Masks Produced during COVID-19 Pandemic through Hydrothermal Carbonization (HTC): A Preliminary Study

The COVID-19 pandemic has led to the increased use of disposable face masks worldwide, resulting in a surge of potentially infectious waste. This waste must be safely managed and disposed of to prevent the spread of the virus. To address this issue, a preliminary study explored the use of hydrothermal carbonization (HTC) as a potential method for converting surgical mask waste into value-added carbonaceous materials. The HTC treatments were conducted at 220 & DEG;C for 3 h with or without the addition of acetic acid. The resulting hydrochar was characterized using several techniques, including thermogravimetric analysis (TGA), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and N-2-physisorption analyzers. The study found that the masks formed a melt with reduced mass (-15%) and volume (up to -75%) under the applied conditions. The carbon content and higher heating value (HHV) of the produced hydrochars were higher than those of the original masks (+5%). Furthermore, when acetic acid was added during the HTC experiment, a new crystal phase, terephthalic acid, was produced. This acid is a precursor in surgical mask production. The study suggests that hydrothermal carbonization could potentially achieve sanitization and volume reduction in non-renewable and non-biodegradable surgical masks while also producing a solid fuel or a raw material for terephthalic acid production. This approach offers an innovative and sustainable solution to manage the waste generated by the increased use of disposable face masks during the pandemic.