Robust 2DoF PI tuning rules for integrating processes with dead time via frequency response model matching.

The integrating characteristics are commonly found in composition control and level control of a distillation column in chemical processes. This paper presents a simple and intuitive robust tuning method of two-degree-of-freedom (2DoF) proportional-integral (PI) controller for integrating processes with dead time. The frequency response model matching approach is utilized with performance and robustness considerations for both regulatory and servo control issues. The regulatory control issue aims at matching the frequency response of the closed-loop system with that of the reference model for disturbance rejection, where the feedback controller parameters are calculated by solving a group of overdetermined algebraic equations subject to a robustness constraint evaluated by the maximum sensitivity. The target of the servo response is to follow a prescribed set-point reference trajectory, with the set-point weighting factor tuned to satisfy a defined tracking performance metric. A curve fitting procedure is utilized to generate analytical tuning rules in terms of the process model parameters and the desired robustness specification. It is shown that, apart from giving more exact achievement of the control system robustness, the tuning rules presented work well for a wider range of process dynamics than the existing methods. Illustrative examples are given to show the effectiveness of the proposed method. (c) 2023 Published by Elsevier Inc. on behalf of The Franklin Institute.