Numerical Study of Fluid Flow and Mixing in the Argon Oxygen Decarburization (AOD) Process

A three-dimensional (3D) model has been developed based on the Eulerian multiphase flow approach to investigate the fluid flow behavior and mixing efficiency in the multi-tuyere AOD process. The interphase forces, including drag force, lift force, virtual force, turbulent dispersion force, and wall lubrication force, were incorporated into this model. The model was used to simulate six-tuyere and seven-tuyere AOD processes. The phenomena of multi-jet penetration, bubble plume merging, 3D turbulent flow and mixing characteristics were considered. The results indicate that the bubble plume merging occurs in the upper part of the liquid bath, forming a typical plume cluster. The predicted penetration length for a single tuyere jet agrees well with the previous work. For the multi-jet system, the side jets penetrate deeper than the inside ones. The six-tuyere AOD has a good flow condition in the center of the liquid bath, while the seven-tuyere AOD has a better flow pattern in the sidewall region and the lower bath. Overall, the seven-tuyere AOD performs better in mixing efficiency than the six-tuyere AOD under the same gas flow rate. These findings increase the understanding of the AOD process, allowing further optimization of process parameters. This model can be further extended to incorporate the thermochemical reactions into the modeling of the AOD reactor.