Thermal Mechanical Property Enhancement with Silicon Carbide Ceramic Filled Composites for Industrial Applications

Epoxy composites with glass fiber reinforcement can be found in the automotive and aerospace industries. In this study, the properties of the epoxy matrix were enhanced by processing composites filled with ceramic particles of silicon carbide (SiC). At first, SiC-filled E-glass fiber-reinforced epoxy composites/sandwich structures were processed using the hand layup technique. Next, processed composites were characterized using a tensile tester and an Izod impact tester to determine the best mixing ratio of ceramic-embedded epoxy composites. The highest mechanical properties were obtained according to ASTM D638 and D256 standards. Next, Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), x-ray diffraction analysis (XRD), analysis of differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA) were carried out respectively to find out the presence of functional groups, surface morphology, crystallographic structure, glass transition temperature (Tg) and thermal/material stability of processed composites. In the end, the study elaborates that the mechanical properties of epoxy matrix composites were improved by the addition of SiC ceramic fillers, and among processed composites, 10%SiCE composite carried the highest properties, including the Tg value of 62.8 °C, 69.87 MPa for tensile strength and 57.12 kJ m−1 for impact strength.