Modelling of an Integrated Plasma Gasification Combined Cycle power plant using Aspen Plus

The development of a steady-state model of an Integrated Plasma Gasification Combined Cycle (IPGCC) power plant is presented here. The model includes the plasma gasifier, syngas conditioning units, and the power generation unit. Furthermore, the model of each component implemented in Aspen Plus is described in detail (thermodynamic method, chemical reactions, and operative conditions). The proposed model was validated by comparing the plasma gasification results with experimental and numerical data from the literature; the relative error was 6.23% and 5.24%, respectively. The model was then used to perform a two-part sensitivity analysis. In the first part, simulations with municipal solid waste (MSW) with a moisture content varying from 20% to 60% were performed. The moisture content increment reduced the torch specific power consumption by 53%. However, because of the increasing specific fuel consumption, the thermal efficiency of the IPGCC power plant also decreased by 28% as the MSW moisture content increased from 20% to 60%. In the second part, it was determined that the IPGCC power plant reached the best performance (32.5%) when a high plasma temperature (5000 °C) and a low gasification temperature (2000 °C) were used. At this highest efficiency conditions, the 1000 t/day IPGGC power plant’s net power generation was 62 MWe.