Activated carbon from polyurethane residues as molecular sieves for kinetic adsorption/separation of CO2/CH4

Activated carbon-based molecular sieves were synthetized, characterized and their kinetics of adsorption were evaluated to be used in separation processes of CO2/CH4 mixtures. Polyurethane (PU) foams were used as carbon precursors and the PU-derived carbons were physical activated with CO2. All the samples present a preferential adsorption of CO2 over methane in kinetic adsorption experiments. Samples activated at 800 ºC during 6 h exhibited the highest selectivity due to the absence of methane adsorption at lower resident times, which makes those samples very interesting for industrial processes of natural gas purification. Kinetic studies were performed to explain the kinetic profiles obtained, confirming that in the samples with smallest pore size, intraparticle diffusion was the limiting step, evidencing that certain oxygen groups favour CO2 adsorption, whereas adsorption was the limiting step in the samples with wider pores.