Microplastics separation using stainless steel mini-hydrocyclones fabricated with additive manufacturing

Microplastics have been widely detected in natural and engineered water systems and removing microplastics from various water matrices has become a major challenge. Mini-hydrocyclones (MHCs) have been previously applied to separate mediums of different phases. Given MHCs' capability of separating fine particles from liquid phase, three MHCs were designed and fabricated in stainless steel with 3D printing. Microplastics of densities that were both lower (<1 g·cm−3) and higher (>1 g·cm−3) than water's density were used to test the separation efficiency in ultra-purified water. The separation test was performed on single-stage MHC as well as MHCs in series in a closed hydraulic circuit. A range of important operational parameters, including split ratio, feed pressure, feed flow rate, and solid concentration, were evaluated to optimize the separation efficiency. The single-stage MHC experiment revealed that >80 % microplastics >20 μm can be effectively removed at the concentration tested, and the separation efficiency peaked at the split ratio of 35 %. MHCs in series demonstrated their ability to further enhance the separation efficiency of the ones with the same density, as well as separate microplastics of different densities. Mini-hydrocyclones' were also used to separate microplastics in synthetic stormwater, and separation efficiency reached 84 % and 98.1 % for low-density polyethylene (LDPE) and polyamide (PA). The results indicated the MHCs' potential for large-scale application in microplastic separation for industrial and municipal wastewater.