Fine Particles Flotation of the Moatize Coal/Mozambique

This study was done from a sample of coal mined at the Vale-Mozambique mine, located in Moatize district, Tete Province. The aim of this work is to analyze the reagent system in the flotation of coal fines belonging to the UCB layer. Among coal processing methods, flotation stands out as one of the most important for the concentration of this material, in particular in the treatment of fine particles. The total feed of the Vale-Mozambique processing plant is 8000 tph of coal, where 10% of this feed corresponds to the fine fraction that feeds the flotation circuit. The material used in this study had a particle size of 96% smaller than 0.25 mm. The reagents used in the flotation tests were Betacol and diesel oil as hydrophobizing agents and MIBC as frother. The range of Betacol concentrations in the first test phase was 200 g/t at 500 g/t, and in the second phase 200 g/t at 500 g/t of diesel oil and MIBC were kept constant at 300 g/t. The immediate analysis followed the Brazilian standards: NBR 8289, NBR 8293, NBR 8290, NBR 8299. The results showed that it is possible, from a feed with the ash content around 22.84%, to obtain products with levels below of 10% ash, with a mass recovery around 50%. The recovery of carbonaceous matter was also evaluated and presented positive results. Complementing this study, the effect of H2O recovery was evaluated and it was observed that for the concentrations of Betacol the recoveries ranged from 6 to 9%, and for diesel oil plus MIBC were 4 to 7%.