Investigating local corrosion behavior and mechanism of MAO coated 7075 aluminum alloy

In order to study the effect of defects on the corrosion behavior of MAO coatings, global electrochemical method including potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) was used to measure the corrosion resistance of MAO coatings. Local electrochemical measurements including local impedance spectroscopy (LEIS) and scanning vibrating electrode technique (SVET) were used to study the local corrosion mechanism. The confocal microscopy, scanning electron microscopy (SEM) and X-ray diffraction (XRD) were used to observe the microstructure and phases of the samples. Results of global electrochemical measurement demonstrate that the scratches cause the reduction of the impedance and the increase of the corrosion current density. LEIS results show the impedance value distribution of the coating with the scratch. With the changes over time, the minimum impedance value of the scratch decreases first and then increases from the third hour. SVET results show the corrosion current density distribution of the scratched coating. The maximum corrosion current density at the scratch increases first and then decreases. The results of local electrochemical measurements show that the corrosion rate at the scratch decreases when the reaction lasted 3 h. Confocal microscopy found that the scratch is expanding with increasing time, and the depth and cross-sectional area of the coating is 5 times deeper and 10 times larger than that of 7075Al with scratch at the first 6 h. The 6-day immersion test proved that the scratch coating still has the protective effect on the substrate. The main corrosion product is Al(OH)3. A physical model reflecting the mechanism of the scratch propagation and the formation of the corrosion product film is proposed.