High precision online measurement technology to large diameter

Because of the large diameter's big volume, heavy weight, high thermal capacity and bad measurement environment, the workpiece's diameter can only be detected in the processing locale. Though the rolling-wheel method can realize the large diameter online measurement, it can not achieve the diameter high precision measurement influenced by rolling-wheel skidding, compression deformation and temperature distribution. Focusing on the above problem, a new multi function rolling-wheel large diameter measurement system is designed. The designed system mainly researches the main error resource's distinguish and amendment methods, such as the round grating graduator error, rolling-wheel shape error, rolling-wheel compression deformation, skidding of rolling-wheel to measured axis workpiece and its non-uniform temperature etc. The system can obtain the measured axis's diameter and roundness real time while getting the needed information of error amendment by integrating multi opto-electronic switch, round grating, reference grating, micro-displacement sensor, temperature sensor etc. The system can realize diameter measurement extended uncertainty 5D mu m(D:1m similar to 10m) and roundness measurement extended uncertainty 1.5D mu m.