Studies on thio-substituted polyurethane foam (T-PUF) as a new efficient separation medium for the removal of inorganic/organic mercury from industrial effluents and solid wastes

Novel thio-substituted flexible polyurethane foam (T-PUF) was synthesised by addition polymerisation of mercaptan with the precursors of an open-cell polyurethane foam, which can be used as a highly selective sorbent for inorganic and organic mercury from complex matrices. The percentage extraction of inorganic mercury was studied at different flow-rates, over a wide pH range at different concentrations ranging from 1 ppm, to 100 ppm. The break-through capacity and total capacity of unmodified and thio-foams were determined for inorganic and organic mercurials. The absorption efficiency of thio-foam was far superior to other sorbent media, such as activated carbon, polymeric ion-exchange resins and reagent-loaded polyurethane foams. It was observed that even at the 1000 ppm level, divalent ions like Cu, Mg, Ca, Zn do not appreciably influence the per cent extraction of inorganic mercury at the 10 ppm level. These matrix levels are the most concentrated ones which are likely to occur, both in local sewage and effluent waters. Further, the efficiency of this foam was sufficiently high at 10–100 ppm levels of Hg, even from 5–10 litres of effluent volumes using 50 g of thio-foam packed into different columns in series. Thio-foams were found to possess excellent abilities to remove and recover mercury even at low levels from industrial effluents and brine mud of chlor-alkali industry after pre-acid extraction. This makes it a highly efficient sorbent for possible application in effluent treatment. Model schemes for the removal and recovery of mercury from industrial effluents and municipal sewage (100–1000 litre) by a dynamic method are proposed and the costs incurred in a full-scale application method are indicated to show that the use of thio-foam could be commercially attractive.