Cut layout optimization for design of kirigami metamaterials under large stretching

Kirigami metamaterials have gained increasing attention due to their unusual mechanical properties under large stretching. However, most metamaterial designs obtained with trial-and-error approaches tend to lose their desirable properties under large tensile strains due to occurrence of instability caused by out-of-plane buckling. To cope with this limitation, this paper presents a systematic approach of cut layout optimizing for designing kirigami metamaterials working at large tensile strains by fully exploiting their out-of-plane buckling behaviors. This method can also mitigate the local stress concentration issue at the hinges of conventional kirigami designs working at in-plane deformation modes. The effectiveness of the proposed method is demonstrated through several examples regarding metamaterial design with negative Poisson's ratio and specified flip angle pattern. It is shown that the proposed method is capable of addressing the highly nonlinear deformation impacts on the mechanical performance under large stretching, to meet the growing and diverse demands in the field of kirigami metamaterials.