3D Printed Stents Using Fused Deposition Modelling

3D printing has emerged as an appealing technology for designing and manufacturing bioresorbable stents. This innovative technology enables the creation of a diverse range of stent structures with specific features and intricate geometries, significantly impacting their mechanical properties and potentially affect clinical performance. In this study, we investigated the influence of various processing parameters during the 3D printing process and assess their effects on stent quality. Fused Deposition Modelling (FDM) was chosen as the 3D printing technology, with a focus on optimizing the printing of a novel chevron-strut stent design. Printing parameters were systematically investigated to understand their individual contributions to overall stent quality. The findings reveal the significance of print speed (6.5 mm/s) as a pivotal factor, influencing strut width and the difference between the Computer Aided Design (CAD) volume to calculated volume of stent. Furthermore, the optimization of printing parameters such as travel speed (200 mm/s), and line width (0.2 mm) led to the fabrication of stent with strut widths of 400 μm. However, it is important to also consider other parameters for comprehensive print optimization. In conclusion, by exercising control over the print process parameters, it becomes feasible to produce stents that closely align with the original CAD designs.