Directional self-assembly of octavinyl polyhedral oligomeric silsesquioxane on the surface of melamine sponge: Establishing hydrophobic surfaces to improve oil–water separation performance

The continuous increase in industrial organic pollutants has seriously contaminated the natural environment, posing a threat to natural ecosystems and human survival. The preparation of hydrophobic materials with corrosion resistance is crucial for the efficient treatment of emulsified oil–water mixtures in industrial wastewater.Octavinyl polyhedral oligomeric silsesquioxane-coated melamine foam (OV-POSS@MF), possessing hydrophobic properties, was synthesized through a two-step process: initially, a sulfhydryl layer was built up on the surface of the melamine foam, followed by the subsequent assembly of octavinyl POSS onto the melamine foam’s surface via a free radical polymerization reaction between sulfhydryl groups and vinyl moieties. OV-POSS@MF achieves a static water contact angle of 141°, demonstrating its pronounced hydrophobic nature. Moreover, the corrosion resistance, adsorption capacity, oil–water separation efficiency, deformation resistance, and flame retardancy of OV-POSS@MF were thoroughly examined. The results indicate that OV-POSS@MF exhibits strong corrosion resistance and maintains good hydrophobicity even after prolonged exposure to highly acidic and alkaline conditions. Notably, OV-POSS@MF possesses the capability to efficiently and rapidly separate emulsified oil–water mixtures. Furthermore, it retains excellent hydrophobicity even after undergoing up to 100 consecutive compressions or distortions, highlighting its remarkable mechanical resilience. Additionally, OV-POSS@MF demonstrates superior flame retardant properties compared to unmodified melamine foam (MF).