Experimental and Theoretical Study on the thermal stability and pyrolysis mechanism of octamethyltrisiloxane (MDM) with lubricating oil

In actual organic Rankine cycle systems (ORCs), the inclusion of lubricating oil in the working fluid is nearly unavoidable. Under the condition of high-temperature operation, the presence of lubricating oil can potentially exacerbate the thermal stability of the working fluid. The impact of polyol ester (POE) and mineral lubricant on the thermal stability of octadethyltrisiloxane (MDM) is studied. Results indicate that both POE and mineral lubricant contribute to the decomposition of MDM to a certain extent. Specifically, at a 5.0% mass fraction of POE and mineral lubricant, MDM remains its stable at 230 °C and 210 ℃, respectively. However, as the mass fraction of lubricant increases, the decomposition of MDM intensifies, with mineral lubricant exhibiting a more pronounced effect compared to POE lubricant. Regarding pyrolysis products, the presence of lubricants leads to an increase in CH4, C2H6 and C2H4 gases. Furthermore, the addition of lubricant promotes the formation of siloxane oligomers, particularly MD5M to MD9M, and enhances the production of unidentified products. Compared to MDM, both POE and mineral lubricant molecules exhibit lower bond dissociation Gibbs free energies. The free radicals generated from lubricant decomposition are prone to hydrogen abstraction reactions with MDM to promote MDM decomposition. Moreover, ReaxFF simulation results demonstrate that lubricant molecules also enhanced the activation of MDM and increased its susceptibility to Si-C bond cleavage. Following the removal of the methyl group, the Si-O bonds in the radicals are more likely to break, leading to the formation of additional siloxane oligomers through Si-O bond recombination. Kinetic analysis reveals that the apparent activation energy of MDM decomposition drops from 134.4kJ∙mol-1 to 110.8kJ∙mol-1 as the mass fraction of n-hexadecane (model compounds for mineral lubricant) rises from 0% to 10.30%.