Design of integrated air impingement blanching and drying equipment for grape and airflow uniformity analysis and optimization of its drying material room

The existing grape drying technology and equipment often have problems such as poor hygiene conditions, high drying costs, and large drug residues. Therefore, the market urgently needs grape drying equipment with low energy consumption, high efficiency, and a green-clean processing process. To solve the above problems, a piece of integrated drying equipment combining the two technologies of air impingement blanching and air impingement drying for multi-layer grape material drying is designed. The dried product quality is directly affected by the airflow field distribution. Therefore, obtaining good airflow distribution and airflow velocity uniformity in the drying chamber via parametric studies is essential to ensure uniform drying of products. Since parametric and optimization investigations by physical experiments are usually expensive and time-consuming, computational fluid dynamics (CFD) being a flexible and less expensive tool can be employed to perform such studies. In the current work, the airflow velocity distribution and uniformity of the drying material room are analyzed by Ansys Fluent software. The airflow velocity non-uniformity coefficient is used to evaluate airflow uniformity. Results show that the original design has poor uniformity and needs to be optimized. The influence of air inlet chamber deflection device and material truck airflow baffles on the flow field of the material drying room is investigated to improve the uniformity of airflow distribution. Considering drying efficiency and uniformity, drying material room structure with the addition of deflection device design with the structural parameters of L = 50 mm and θ = 76°, airflow baffle design with the structural parameters of h = 0 mm, θ2 = 20° is chosen as the final optimized design. After optimization, the velocity of airflow between material layers has improved overall, and the maximum difference of average airflow velocity between material layers has been reduced from 0.73 m/s to 0.69 m/s, improving the drying uniformity of dried materials. In comparison to other drying equipment, the current integrated drying equipment combing air impingement blanching and drying has the advantages of being efficient and energy-saving, suitable for large-scale drying of grapes with better drying quality. The current results could guide the drying equipment design for grapes and develop the grape drying industry with high-dried quality.