Pool boiling performance for GaldenR HT 55 subject to smooth, pin fin, and sintered pin fin heat sink

The dielectric fluid of GaldenR HT 55 (Perfluoropolyether) is regarded as a potential candidate for two-phase immersion cooling since its boiling point at 1 atm is 55 °C which is quite suitable for electronics cooling. The fluid is of special interest since the main vender of dielectric fluid will no longer produce FGAS after 2024. However, very rare nucleate boiling performance data for HT55 were reported in the literature. The objective of this study aims to provide nucleate boiling performance data for various heat sinks applicable for nucleate boiling. The test samples include a smooth reference surface (#1), 2 pin fins (the pin diameters are 1 mm (#2) and 2 mm (#3), and 3 pin fin with various sintered coatings (powder size: 150–200 μm (#4), 200–250 μm (#5), and 250–350 μm (#6)). Heat flux spans from 80 to 600 kW/m2. HTC for small pin fin (#2) is marginally higher than that of smooth surface, and large pin fin (#3) shows about 40 % enhancement compared to smooth surface at 140 kW/m2. HTCs for sintered pin fins are much higher than those of pin fin or smooth surface with approximately 90–95 % enhancement relative to the smooth surface at low heat flux. The visual observations indicate that sample #6 yields the largest bubble departure diameter and departure frequency. Yet bubble generations are especially pronounced on top of the pin fin. The CHF of the tested surfaces are following the sequence: #5 > #6 > #4 > #3 > #2 > #1. The sample #5 contains a CHF over 600 kW/m2 which is about four times higher than that of the smooth surface.