3D-printed pyramid nickel-based electrode enabling directional bubble traffic and electrolyte flow for efficient hydrogen evolution

For efficient and stable large-scale water electrolysis, practical industrial electrodes should meet the following characteristics: high activity, structural stability, and fast bubble removal. Here we report a structured electrode (NiS–Co–NiP) prepared via 3D printing of nickel-based substrate and subsequent electrodeposition for the hydrogen evolution reaction (HER). With unique 3D nanosheets, the NiS–Co–NiP electrode exhibits large electrochemical surface area (ECSA), strong hydrophilicity, high mechanical strength and electrical conductivity, delivering outstanding HER activity. It requires low overpotentials of 134 mV and 169 mV to achieve the current densities of 100 mA cm−2 and 300 mA cm−2, respectively. Moreover, rational design of the NiS–Co–NiP electrode in pyramidal geometry facilitates directional bubble transport and electrolyte flow, resulting in superior stability of 350 h at a current density of 150 mA cm−2. This work demonstrates a new approach for manufacturing binder-free structured electrode of excellent HER performance at high current densities.