Structural design and performance optimization of Co/Bi0.5Sb1.5Te3 artificially tilted multilayer thermoelectric devices

Due to the complex principle of transverse thermoelectric conversion and the specific preparation technique, there are few studies on the three-dimensional structure of artificially tilted multilayer thermoelectric devices (ATMTDs), which also lags the development of ATMTDs for applications. It is necessary to optimize the three-dimensional structure of ATMTDs to satisfy the requirements of practical applications in thermal sensors, power generation, refrigeration, and so on. In this paper, Co/Bi0.5Sb1.5Te3 ATMTDs are selected as the research object. A COMSOL Multiphysics simulation analysis and experimental validation are used to establish the relationship between the structure and its thermal sensing, power generation, and cooling performance. Results indicate that increasing the length significantly improves the thermal response voltage. Increasing the length and width enhances output power while increasing the height of the ATMTD improves the thermoelectric conversion efficiency. The effective cooling temperature improves when the heat transfer area decreases or the height increases. Based on these findings, flexible thin-film thermal sensors, high-efficiency waste heat power generation tubular devices, and high-efficiency refrigeration pyramidal devices are designed. The results will lead to effective optimization and promote the multi-field application of ATMTDs.