Thermal performance of phase change material based heat exchanger filled with inorganic salt/expanded graphite

Solid-liquid latent heat storage, featured by the high-density energy storage capacity, is promising in facilitating the high-penetration renewable energy. However, the design of the heat exchanger is challenging due to the conflicting objectives between the heat transfer efficiency and energy storage capacity. To this end, this paper introduces a comprehensive evaluation index, based on which an orthogonal based design optimization method is proposed for heat exchangers filled with inorganic salt/expanded graphite composite phase change material (CPCM). A thermophysical properties based numerical model is built to describe and analyze the solidification and melting of CPCM. The comprehensive evaluation index is utilized to quantify the overall change in heat storage/release performance relative to the mass change of the baseline phase change heat exchanger. The orthogonal experimental method is employed to investigate the impact of various heat exchanger structural factors on the comprehensive performance, followed by optimization design. Simulation results indicated that the longitudinally finned heat exchanger outperforms the other two heat exchangers in terms of the comprehensive evaluation index. Moreover, the inlet fluid temperature exerts a more significant impact on the comprehensive evaluation index compared to the inlet fluid velocity. Additionally, the effects of pipe spacing, fin number, fin height, and tube material on the thermal performance of the longitudinally finned heat exchanger were examined and analyzed. Among these factors, the fin height was identified as the most substantial contribution to the heat transfer performance, while the tube material has a minor effect.