Synchrotron radiation SAXS study of the species structure evolution in the synthesis process of MCM-56 zeolite

In the process of synthesizing zeolite, the evolution behavior of aluminosilicate species is crucial for investigating the crystallization mechanism and controlling the structure of desired zeolite. Herein, the synthesis process of MCM-56 zeolite was investigated by using the synchrotron radiation Small Angle X-ray Scattering (SAXS) technique. Based on the distance distribution function curves and Porod analysis, the particle distribution of the sol in the synthesis system transformed from a monodisperse spherical particle to a polydisperse lamellar structure. The results indicated that the particle size distribution, fractal dimension, and the evolution behavior of particles in sol vary with the variation of crystallization time. Specifically, the initial step involves the depolymerization of particles forming small particles approximately 1 nm. Subsequently, these small particles polymerize to form structural units ranging in size from 1 to 5 nm, and finally grow to form MCM-56 zeolite crystal by consuming aluminosilicate species. The SAXS results in conjunction with the XRD, SEM, FT-IR, and N2 adsorption-desorption analysis elucidate the evolution of aluminosilicate species and the crystallization process of MCM-56 zeolite at three stages, including the induction/nucleation period (0–84 h), the crystal growth period (84–108 h) and the crystal stability period (108–168 h). By virtue of the understanding for the structural evolution of the sol species, this work is expected to highlight the controllable synthesis of MCM-56 zeolite.