Styrene-ethylene-butylene-styrene (SEBS) melt-blown fibers for oil spill remediation and oil barrier geotextiles

The distinctive oil gelation characteristics of styrene-ethylene-butylene-styrene (SEBS) thermoplastic elastomers were utilized for successful oil spill remediation with a range of different oils. Porous non-woven SEBS mat was fabricated via melt blown processing using a twin-screw extruder with customized blow die. After conducting rotational and capillary rheology investigations, a heightened melt-blowing temperature (300 °C) was applied to achieve an elevated melt flow index of SEBS for the melt-blowing process. Under optimized blowing parameters, a non-woven fabric was obtained consisting of fine fibers featuring an average fiber diameter of 20 μm. The material and oil absorption properties of the engineered SEBS fabric were compared to polypropylene (PP) nonwovens, a widely used material for oil spill mitigation that relies solely on adsorption and capillary forces to separate and immobilize spilled oil. SEBS nonwovens exhibited outstanding absorption and gelation properties for both crude petroleum and mineral transformer oil. Notably, SEBS demonstrated the ability to immobilize oil even under head pressure and at saturation, surpassing the capabilities of PP nonwovens (average fiber diameter 12 μm). This showcases a more efficient and cleaner method for remediating oil spills by effectively separating oil from water through absorption.