Tuning combustion and energy in hydroxylammonium nitrate (HAN)-based electrically controlled solid propellant

Solid propellants have been widely applied due to its high energy, rapid reaction, easy storage and convenient equipment. However, the further development of solid propellants has been hindered by the challenges associated with controlling their combustion process. In this research, we presented an electrically controlled solid propellant (ECSP), and its burning rate could be continuously adjusted with voltage. We investigated thermal decomposition behavior and gaseous products of ECSP using thermogravimetry–differential scanning calorimetry-mass spectrometry (TG-DSC-MS). The solid products were analyzed through energy dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). Based on the thermal decomposition behavior, gaseous products, and solid products, it was found that the thermal decomposition process could be divided into two stages: decomposition of ammonium nitrate (AN) and interactions between hydroxylamine nitrate (HAN) and other substances. The electrochemical impedance spectroscopy (EIS) experiments revealed that the electrical conductivity of ECSP increased with the pressure. Significantly, the peak combustion pressure of propellant increased by the rise of voltage from 3.17 MPa (150 V) to 5 MPa (250 V) in closed bomb. In addition, electricity reinforced the burning rate and powder force of propellant. Additionally, the electricity simultaneously affects electric and thermal decomposition processes. Electricity is used to control the burning rate and the total energy produced by propellant combustion. The characteristics of controllable energy has the potential to achieve controllable range of weapons, providing a new direction for development of smart weapons.