Exploring the mechanisms of calcium carbonate deposition on various substrates with implications for effective anti-fouling material selection

The unexpected scaling phenomena have resulted in significant damage to the oil and gas industries, leading to issues such as heat exchanger failures and pipeline clogging. It is of practical and fundamental importance to understand the scaling mechanisms and develop efficient anti-scaling strategies. However, the underlying surface interaction mechanisms of scalants (e.g., calcite) with various substrates are still not fully understood. In this work, the colloidal probe atomic force microscopy (AFM) technique has been applied to directly quantify the surface forces between calcite particles and different metallic substrates, including carbon steel (CR1018), low alloy steel (4140), stainless steel (SS304) and tungsten carbide, under different water chemistries (i.e., salinity and pH). Measured force profiles revealed that the attractive van der Waals (VDW) interaction contributed to the attachment of the calcium carbonate particles on substrate surfaces, while the repulsive electric double layer (EDL) interactions could inhibit the attachment behaviors. High salinity and acidic pH conditions of aqueous solutions could weaken the EDL repulsion and promote the attachment behavior. The adhesion of calcite particles with CR1018 and 4140 substrates was much stronger than that with SS304 and tungsten carbide substrates. The bulk scaling tests in aqueous solutions from an industrial oil production process showed that much more severe scaling behaviors of calcite was detected on CR1018 and 4140 than those on SS304 and tungsten carbide, which agreed with surface force measurement results. Besides, high salinity and acidic pH can significantly enhance the scaling phenomena. This work provides fundamental insights into the scaling mechanisms of calcite at the nanoscale with practical implications for the selection of suitable anti-scaling materials in petroleum industries.