Lightweight, Strong and High Heat-Resistant Poly(lactide acid) Foams via Microcellular Injection Molding with Self-Assembly Nucleating Agent

Poly(lactide acid) (PLA) foams have shown considerable promise as eco-friendly alternatives to nondegradable plastic foams, such as polystyrene (PS) foams. Nevertheless, PLA foam typically suffers from low heat-resistance and poor cellular structure stemming from its inherent slow crystallization rate and low melt strength. In this study, a high-performance PLA foam with well-defined cell morphology, exceptional strength and enhanced heat-resistance was successfully fabricated via a core-back microcellular injection molding (MIM) process. Differential scanning calorimetry (DSC) results revealed that the added hydrazine-based nucleating agent (HNA) significantly increased the crystallization temperature and accelerated the crystallization process of PLA. Remarkably, the addition of a 1.5 wt