Response surface methodology for low-energy consumption electro-Fenton process for xanthene dye electrochemical degradation

Erythrosine B (EB) is a dye widely used in the food and textile industries. Despite many studies that have been proposed in the literature about the electrochemical oxidation of dyes, few studies considered such recalcitrant xanthene compound, although it has been recognized as a threat to health and the environment. Then, this study investigates the oxidation of EB by a homogeneous electro-Fenton process using iron (II) sulfate heptahydrate as a catalyst, carbon felt cathode, and Ti/RuO 2 anode. The treated synthetic wastewater contains 100 mg L −1 of EB and has a pH = 3. The effects of three independent variables have been considered for process optimization, such as applied current intensity (0.1–0.5 A), iron concentration (1–10 mM), and stirring rate (100–1000 rpm). Their interactions were investigated considering response surface methodology (RSM) based on Doehlert design as optimization method. EB removal efficiency and energy consumption were considered as model responses after 30 min of electrolysis. Analysis of variance (ANOVA) revealed that the quadratic model was adequately fitted to the experimental data with R 2 (0.9819), adj- R 2 (0.9276), and low Fisher probability (< 0.0181) for the EB removal model, and R 2 (0.9968), adj- R 2 (0.9872) and low Fisher probability (< 0.0014) relative to the energy consumption model, suggesting a robust statistical significance. The energy consumption model significantly depends on current density, as expected. The foregoing results obtained by RSM led to the following optimal conditions for EB degradation: current intensity of 0.2 A, iron concentration of 9.397 mM, and stirring rate of 500 rpm, which gave a maximum decolorization rate of 98.15% with a minimum energy consumption of 0.74 kWh m −3 after 30 min of electrolysis. The competitiveness of the electro-Fenton process has been confirmed by the literature analysis proposed as well as by the preliminary economic analysis proposed in the second section of the study. Graphical abstract