Optimization of extrinsic parameters for beneficiation of coal with the help of Cronobacter sp

Beneficiation increases the calorific value of low-grade coal and extracts environmentally sensitive elements. Bacteria may be used as eco-friendly coal cleaning tool, but the treatment is influenced by several extrinsic and intrinsic factors. This study examined five extrinsic factors, namely particle size of coal, pulp density, bacterial biomass concentration, number of bacterial beads (immobilized bacterial cells) and the duration of treatment. For optimization, the test runs were designed using Taguchi L16 orthogonal array, determining optimal values through S/N ratio analysis and individual parameter contribution using ANOVA. The optimal conditions obtained for sub-bituminous coal beneficiation using Cronobacter sp. are 80-120 mesh particle size, 30% pulp density, 750 mg bacterial biomass/g coal, 25 bacterial beads, and six days of treatment resulting in 13.36% ash yield reduction. Particle size had the highest impact (69.4%), followed by treatment duration (13.1%), pulp density (6.3%), bacterial biomass (6.3%), and bacterial bead number (4.8%). A regression model attributed only 42% influence of these extrinsic factors on inorganic removal from coal. Therefore, further research on other factors, particularly intrinsic ones, in inorganic matter liberation is imperative. These findings can be used for designing experiments that optimize the extraction of cleaner fuel from various types of low-grade coal.