Post-treatment strategies for pyrophoric KOH-activated carbon nanofibres

The effect of two atmospheric post-treatment conditions directly after the KOH activation of polyacrylonitrile-based nanofibres is studied in this work. As post-treatment different N2 : O2 flow conditions, namely high O2-flow and low O2-flow, are applied and their impact on occurring reactions and carbon nanofibres' properties is studied by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), Raman spectroscopy, elemental analysis and CO2 and Ar gas adsorption. At high O2-flow conditions a pyrophoric effect was observed on the KOH-activated carbon nanofibers. Based on the obtained results from the TGA and DSC the pyrophoric effect is attributed to the oxidation reactions of metallic potassium formed during the KOH activation process and a consequent carbon combustion reaction. Suppression of this pyrophoric effect is achieved using the low O2-flow conditions due to a lower heat formation of the potassium oxidation and the absence of carbon combustion. Compared to the high O2-flow samples no partial destruction of the carbon nanofibers is observed in the SEM images. The determination of the adsorption isotherms, the surface area, the pore size distribution and the isosteric enthalpies of adsorption show the superior properties under low O2-flow conditions. The present micropore volume is increased from 0.424 cm3 g-1 at high O2-flow to 0.806 cm3 g-1 for low O2-flow samples, resulting in an increase of CO2 adsorption capacity of 38% up to 6.6 mmol g-1 at 1 bar. This significant improvement clearly points out the importance of considering highly exothermic potassium oxidation reactions and possible post-treatment strategies when applying KOH activation to electrospun carbon nanofiber materials. The effect of two atmospheric post-treatment conditions directly after the KOH activation of polyacrylonitrile-based carbon nanofibres is studied in this work. Vigorous potassium oxidation reactions could be avoided by a low O2-flow treatment.