The kinetic characteristics of mullite crystallization in slag with high SiO2 and Al2O3 content at gasification condition of solid fuel

Mullite crystallization leading to poor slag discharge, is the bottleneck of solid fuel gasification. In order to quantify the crystallization behavior and prevent slag blocking, the crystallization thermodynamics and kinetics of slags in the main crystalline phase region of mullite were studied using FactSage, XRD, SEM-EDS and DSC. Mullite crystallization temperatures ranged from 1189 degrees C to 1325 degrees C, and an increase in the cooling rate reduced the mullite onset crystallization temperature as detected by DSC. Kinetic analysis showed that mullite possesses strong nucleation capacity and crystallize tendency, and the minimum activation energy of crystallization of slags was 304.4 kJ/mol. The Si-O-Al structure was regarded as the key short-range ordered structure for mullite crystallization ability, and its concentration was reduced by increasing SiO2/Al2O3. Then the crystallization tendency could be weakened by adjustment of SiO2/Al2O3. Meanwhile, slags with SiO2/Al2O3 = 2.0 or Fe2O3 <= 15 wt% showed weak crystallization tendency or glassy slag, which was favorable for slagging operation. The results of this study can provide theoretical guidance for the smooth slagging of ash slag in the main crystalline phase of mullite.