Study on the in situ desulfurization and viscosity reduction of heavy oil over MoO3-ZrO2/HZSM-5 catalyst

Heavy oil is characterized by high viscosity. High viscosity makes it challenging to recover and transport. HZSM-5, MoO3/HZSM-5, ZrO2/HZSM-5 and MoO3-ZrO2/HZSM-5 catalysts were developed to promote in situ desulfurization and viscosity reduction of heavy oil. The physical and chemical properties of catalysts were characterized by XPS, XRD, TEM, NH3-TPD, etc. The effects of temperature, catalyst type and addition amount on viscosity and composition of heavy oil were evaluated. The results showed that the presence of MoO3-ZrO2/HZSM-5 nanoparticles during aquathermolysis could improve the oil quality by reducing the heavy fractions. It reduced viscosity by 82.56% after the reaction at 280 degrees C and catalyst addition of 1 wt%. The contents of resins and asphaltic in the oil samples were 5.69% lower than that in the crude oil. Sulfur content decreased from 1.45% to 1.03%. The concentration of H2S produced by the reaction was 2225 ppm. The contents of sulfur-containing functional groups sulfoxide and sulfone sulfur in the oil samples decreased by 19.92% after the catalytic reaction. The content of stable thiophene sulfur increased by 5.71%. This study provided a basis for understanding the mechanism of heavy oil desulfurization and viscosity reduction. (c) 2023 The Authors. Publishing services by Elsevier B.V. on behalf of KeAi Communications Co. Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/ 4.0/).