Harnessing length and height changes in thermoresponsive programmable materials

Abstract Shape-memory polymers can be used to develop thermoresponsive programmable materials that can take on sensory and actuator tasks as their ambient temperature changes. In this contribution, a self-synthesised poly(1,10-decylene adipate) diol-based polyester urethane (PEU) was used for their fabrication. After processing the PEU into filaments, programmable materials, including a gear-like object, the teeth of a ‘bevel gear’ and a unit cell, were additively manufactured by fused filament fabrication. In any case, a thermomechanical treatment was conducted that involved the deformation of the polymer at 75°C. After cooling to 15°C, the programmable materials were unloaded and the thermoresponsiveness between 23°C and 58°C was investigated. A maximum thermoreversible change in height of about 39% was detected for the ‘gear’. With regard to the ‘bevel gear’, proof of feasibility was provided for use as overheating protection, so that a force transmission could be switched off when heated and switched on when cooled down. The unit cell actuated under a weak external load of 0.01 N, thus exhibiting thermoreversible length changes of about 45%.