Tailoring role of Al and Ti particles in the microstructure and property of electrodeposited Ni matrix nanocomposite coatings

Ni–Al–Ti nanocomposite coatings were synthesized by electrodeposition. The tailoring role of Al and Ti particles in the co-deposition behaviors of nanocomposite coatings was comprehensively investigated by analyzing the time-dependent current density and electric field near the co-deposited particles. The results showed that the Al and Ti particles caused different co-deposition behaviors of Ni deposits, consequently bringing in the gradual increase in the surface dendritic structure, the refinement of grain sizes, and the decrease in the [200] fiber texture of the nanocomposite coatings with the decrease in the Al/Ti weight ratio. COMSOL simulations verified the different co-deposition mechanisms of Ni grains near the two kinds of particles, which was vitally determined by the different conditions of current density and electric field near the particles. The micro-hardness results revealed that the decreased Al/Ti weight ratio led to enhanced micro-hardness of the nanocomposite coating; in addition, the maximum hardness of the nanocomposite coating was 604.3 HV0.2 for an Al/Ti weight ratio of 1:4. Thus, the time-dependent current density and electric field near co-deposited Al and Ti particles determined the microstructure and property of the Ni–Al–Ti nanocomposite coatings.