Polyphenols-inspired interface modification and reduced agglomeration of solid propellants via a functionalized fluorine-containing organic substance coating layer

Interface modification of aluminum particles plays a crucial part in reducing the agglomeration during the combustion of solid propellants. In this study, the aluminum (Al) particles are pretreated with gallic acid (GA) to get Al@GA with an adhesion-favorable surface, which facilitates the further coating procedure. One new fluorine-containing organic substance is prepared, namely p-HFBA. The p-HFBA further coats the Al@GA to produce Al@GA/p-HFBA. The interface between Al@GA and the coating layer p-HFBA forms Al-F bonds and induces a pre-ignition reaction with an aluminum oxide shell. Hence, the agglomerate size of propellants containing Al@GA/p-HFBA significantly decreases from 176.30 mu m to 84.72 mu m. The agglomerates volume is reduced by approximately 97 %. Additionally, more gaseous products investigated by TG-MS provide the Al particles with greater impetus (aerodynamic forces, Fae), enabling them to leave the burning surface and reduce the residence time. The rise in Fae and drop in adhesion force (Fad) effectively reduce the agglomeration intensity according to the skeleton layer model. This work proves that interface modification can effectively enhance the combustion performance of aluminized solid propellants.