Development of ECO-Smart Energy Saving and Safety Management System in Food Producing Industry

Nowadays, optimized energy utilization plays a vital role because rapid industrialization and urban growth has led to serious impact on energy consumption and carbon emissions. Energy generation is moving towards renewable sources from coal, petroleum etc. (Non-renewable). Large scale food production industry face challenges in different sectors such as environment, mobility, waste and water management. This invention analyses the challenges of energy management system and improvises particularly for food industry. Generally, large scale food producing places are airports, railway stations, temples etc. This smart and safe monitoring system is modelled after these kinds of sensors: the DTH11 sensor monitors the temperature and humidity of the kitchen, the flame sensor detects fire in the kitchen’s surroundings, the boiler temperature sensor detects high temperature of boiler, the MQ-135 sensor detects gas leaks in the kitchen, the water leakage sensor detects any water leakage, the earthquake sensor detects any vibration or earthquake and the float sensor detects the water level placed in a water tank. Through its analog and digital pins, the data gathered by the sensors in response to changes in the kitchen-that is, changes that go above a user-set threshold limit-will be sent to Arduino UNO. The LCD display will simultaneously show the changes in the kitchen environment. This intelligent and safe monitoring system is controlled primarily by Arduino UNO. The following course of action will be determined using the data acquired by the sensors and supplied by Arduino UNO. Using GSM, the alert messages are sent to the management’s mobile phone, where appropriate actions are taken, such as spraying water with the help of a water pump in the event of a fire, pumping of water during low level of water in tank, beeping of buzzer in case of any water leakage or high boiler temperature resulting in switching off of boiler loads thereby conserving energy, tripping of MCB in case of earthquake, fire, gas or water leakage and turning on an exhaust fan in the event of high temperatures, humidity, or gas leaks. Automation of food production, simplicity of food supply, and auditing of the amount of food delivered are essential for managing energy use and reducing food waste. An IR sensor that is managed by an Arduino is used to audit the number of packages. The sensor counts the delivered parcels and shows that number on the LCD. Using solar panels and a high-capacity battery, enough power is generated to run the entire system.