Numerical Modeling and Economic Analysis of Ultrasonic-Assisted CO₂ Absorption Process for Offshore Application

In the quest for net zero carbon emissions by 2050, Carbon Capture Utilization and Storage (CCUS) is indispensable. The development of more efficient CO2 capture processes is essential. High-frequency ultrasonic irradiation is an emerging, intensified technique that can enhance the CO2 absorption process. To advance this technology toward commercialization, it is crucial to conduct a thorough economic analysis to allow the identification of the key cost component. While equipment sizing is essential in this economic assessment, there is a lack of numerical models for estimating the size and power consumption of ultrasonic absorbers. This study introduces a numerical model for these predictions. The model was then used to determine the economic feasibility of this emerging technique against the packed bed columns based on capital expenditure (CAPEX), operational expenditure (OPEX), and unit technical cost (UTC) for 20 years of plant operation. According to the economic analysis, ultrasonic intensification requires 34% less CAPEX due to its compact design. Although its OPEX is 11% higher due to the additional electricity needed for the ultrasonic transducers, the UTC is still 3% lower than the conventional packed bed column, demonstrating a potential cost savings in implementing the ultrasonic irradiation-assisted technique during the CO2 absorption process offshore.