Inhibition characteristics research of aluminum alloy polishing dust explosion through addition of ultrafine Al(OH)3 inerting agent

Investigations into the deactivation of explosion sensitivity and reduction of flame propagation for aluminium alloy polishing wastes were carried out by the addition of ultrafine Al(OH)3 inerting agent. Meanwhile, high-purity aluminium powders with similar mean diameters were also used as a comparative study. The explosion propagation characteristics of high-purity aluminium dust and aluminium alloy polishing waste dust under different inerting ratios (ε) were tested and investigated using a standardised Hartmann tester and a developed experimental platform. The results show that the minimum ignition energy of high-purity aluminium powder is between 40 and 45 mJ, and the minimum ignition energy of aluminium alloy polishing waste is between 500 and 550 mJ, which is one order of magnitude higher than that of high-purity aluminium powder. The lower explosion limit concentration of aluminium alloy polishing waste dust is 150 g/m3, which is 53.33% of that of high-purity aluminium powder. According to the analysis of the SEM image, the main reason is that the spherical particles of high-purity aluminium dust have a folded surface and good dispersion. Compared with the smooth fibre surface of aluminium alloy polishing waste dust, the former is easier to contact with air and the contact area is larger. Therefore, in engineering practice, it is not appropriate to use high-purity aluminium dust-related explosion parameters as the basis for the risk assessment of combustion and explosion at aluminium alloy polishing work sites. In addition, as the dust concentration decreases, the combustion intensity of high-purity aluminium dust and aluminium alloy polishing waste dust also decreases, and the flame propagation appears to be a discontinuous phenomenon. The peak flame propagation velocity of aluminium alloy polishing waste is 7.368 m/s at a concentration of 300 g/m3, which is 56.85% of that of high-purity aluminium powder. As the inerting ratio increases, the propagation velocity of the explosion flame slows down. When the inerting ratio reaches 30%, the minimum ignition energy of aluminium alloy polishing waste is inerted to 1 J, and self-sustained flame propagation cannot be formed. The results show that the ultra-fine Al(OH)3 powder has a significant inerting effect and is a realistic possibility in the production of aluminium alloy polishing.