Solvent-Free High-Temperature Capillary Stamping of Stimuli-Responsive Polymers: Wettability Management by Orthogonal Substrate Functionalization

The wettability of surfaces determines their antifouling, antifogging, anti-icing, and self-cleaning properties as well as their usability for sensing, oil-water separation, water collection, and water purification. Solvent-free high-temperature capillary stamping of stimuli-responsive polymers yielding arrays of stimuli-responsive polymer microdots on differently modified substrates enables the flexible generation of switchable surfaces with different water contact angles (WCAs). Potential problems associated with the deposition of polymer solutions, such as the handling of volatile organic solvents, phase separation induced by solvent evaporation, and capillarity-driven flow processes, are circumvented. We used composite stamps with topographically patterned contact surfaces consisting of metallic nickel cores and porous MnO2 coatings taking up the stimuli-responsive polymers. The short transport paths from the MnO2 contact layers to the counterpart substrates enabled the stamping of polymer melts containing components impeding flow, such as carbon nanotubes (CNTs). Thus-obtained arrays of polymer-CNT hybrid microdots prevent problems associated with continuous coatings including delamination and crack propagation. Moreover, the range within which the properties of the stamped stimuli-responsive polymer microdots are switchable can be tuned by orthogonal substrate modification. As an example, we stamped hybrid microdots consisting of poly(2-(methacryloyloxy)ethyl ferrocenecarboxylate) (PFcMA) and CNTs onto indium tin oxide (ITO) substrates. Coating the ITO substrates with a poly(ethylene oxide)-terminated silane shifted the WCAs obtained by switching the PFcMA between its oxidized and reduced states by nearly 50.