Enhancement of thermal efficiency and development of Nusselt number correlation for the solar air heater collector roughened with artificial ribs for thermal applications

The thermal efficiency of conventional solar air heater is very low. This research article concentrates on incorporating V-shaped staggered twisted ribs over absorber surface of solar air heater. Various roughness parameters were tested to determine their effect on the Nusselt number, friction factor, thermo-hydraulic performance index, and thermal efficiency. During experiment, the Reynolds number is varied from 3000 to 21,000; while relative roughness length varied for 4.39 to 10.26 and relative staggered distance for 2 to 6. However, relative roughness pitch, twist length, and angle of attack were kept constant. The Nusselt number and friction factor of the roughened collector enhances to 3.41 and 2.56 times that of the smooth collector, respectively. The thermal efficiency of the roughened solar air heater increases to 73.64% of the roughened plate as it was noticed 42.63% for smooth surface due to breakage of the laminar sublayer. The correlations for Nusselt number and friction factor as function of Reynolds number and roughness parameters are also developed. The maximum thermohydraulic performance gained at the optimum parameters of d / e of 4 and S / e of 6.15 is 2.69. The percentage deviation between the developed correlations and the experimental findings shows very satisfactory outcomes. Therefore, it can be concluded that inclusion of twisted V staggered ribs enhances the thermal performance of solar air heater with the lowest frictional penalty.